Specialisation
Pharmacy
Liquid dosage forms, batch production, raw material records, labeling machines, pure water production, pure steam generators, particle measurement, warehouse management.
Siemens PCS7 control system, process visualization, trending and archiving of measured values and alarms, creation, printing, and archiving of production protocols, cooperation in validations. Development engineers are members of the ISPE organization.
The control systems comply with the current requirements of EU regulations for GMP, the requirements of the American FDA standard, and the requirements stated in GAMP5. They also comply with the requirements of the CFR 21 Part 11 standard, which sets procedures and technical requirements for the use of computer systems based on electronic data storage and using an electronic signature.
Strip Processing
Longitudinal and transverse coil cutting, surface treatment by mechanical, chemical action and coating application, rewinding and unwinding of the strip, tension regulation, strip centering, weighing, and packaging of output coils.
During the commissioning of the equipment, individual measurements of the mechanical properties of the unwinder and winder drive are carried out to optimize the drive settings for very low tensions. The tension control ensures precise winding and tightening of individual turns on the winder drum.
The strip is cut when stopped or using flying shears. A special case is the cutting of trapezoidal sheets by rotating the shears using Siemens Sinamics S120 frequency converters.
Metal Surface Treatment
Pickling, phosphating, nickel plating, galvanizing, neutralization, exhaust, and absorption. Cascade transport for coils and bars, continuous transport for strips.
Fully automatic or semi-automatic transport, selection of the pickling program – recipes, transport optimization for cascade pickling as a discrete production system with events using software tools, see Computer Simulation >>. The output of the computer simulation is hourly production, confirmation of a sufficient number of manipulators and C-hooks, including their utilization.
The metal surface treatment equipment is exposed to aggressive chemicals, so the materials used for the electrical installation (cable routes, ducts, tie wraps, and fasteners) are responsibly dimensioned with this in mind.
Special Purpose and Assembly Machines for the Electrical and Automotive Industry
Assembly and testing stations for headlights, leak testing, riveting machines, welding machines, screwdrivers, curing ovens, and more.
Monitoring of production processes, sequence control (poka-yoke, pick-to-light), data collection at the technological level in control systems and processing of statistics in monitoring systems (PLC, HMI, SCADA), machine efficiency, fault frequency, continuous quality monitoring.
Product traceability and tracking by ID, raw material identification, barcodes or 2D codes, data export to MS Excel, Access, audit trail, and logging of operator interventions, printing of homologation labels, communication with the warehouse database of the superior IS, communication with external devices, own solutions of compact operator terminals based on GNU/Linux OS.
Transport and Processing of Semi-Finished Products
Conveyor systems, lifts, turntables, transfer cars, welding lines, saws, drying chambers and ovens, weighing systems, palletizers, packing lines, 2-axis/3-axis manipulators.
Insulating materials, acoustic ceilings, steel or aluminum wheels, car seats, steel tubes, rubber hoses.
We carry out the analysis of the production system layout design, verify the basic capacity parameters using computer simulation on the processed digital model, and optimize bottlenecks or collision points.
