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Designing electrical equipment

  • designing control system
    Siemens, Allen-Bradley (Rockwell Automation), Mitsubishi, CAE EPLAN Electric P8 development environment, low-voltage equipment up to 1000V, designing equipment for the Ex environment, designing equipment falling under the control of CMA, functional specifications, block diagram, P/I diagram, circuit diagrams, material specifications, list of cables, technical report, operating and maintenance manual, list of recommended spare parts
  • designing LAN, WLAN industrial networks
    Industrial Ethernet (IEEE 802.3), Industrial Wireless LAN (IEEE 802.11a/b/g/h), metallic, optical or wireless, tree topology, line, star or circle, SCALANCE industrial switches, Stratix, networks PROFIBUS, PROFINET, PROFIsafe, RS485, EtherNet/IP, ControlNet, DeviceNet,
  • designing electrical controlled drives
    decentralized, universal, for pumps/fans, for actuators and precision control, IP2x or Ip5x, Siemens frequency convertors Sinamics V, G, S series, Micromaster 420/430/440, Sinamics DCM, Simoreg 6RA70, security features, Allen-Bradley PowerFlex PF70/700, PF 753/755, DC PoweFlex, Telemecanique Altivar 71/61, ABB, Lenze, NORD, SEW, softstarters, thyristor controllers, Eurotherm and AEG for powering heating elements
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Developing application software

  • for control systems (PLC)
    Siemens Simatic LOGO!, S7-1200, S7-1500, ET200SP, S7-300/400, ET200S, security S7-1200F, S7-1500F, S7-300F, PCS7, Allen-Bradley MicroLogix, CompactLogix, ControlLogix, security Guardmaster, SmartGuard 600, Flex I/O, Compact I/O, Point I/O, Mitsubishi, TIA Portal development environment, STEP7
  • for operator panels (HMI)
    Siemens Simatic HMI KP, KTP, 400/700/900/1200, touch TP700/2200, mobile panels KTP400/700/900 in standard and security (F) design, WinCC (TIA Portal) development environment, WinCC flexible, Allen-Bradley PanelView Plus 6, PV Plus 400/600/700/1000/1250/1500, FactoryTalk View Supervisor Edition development environment, Panel View Plus 7, FactoryTalk View Machine Edition development environment
  • for process visualisation (SCADA)
    for applications running on PC hardware, Siemens Simatic, WinCC V7 SCADA, Moravske pristroje ControlWeb
  • for controlling processes and production lines (MES)
    automated production lines, for the engineering and automotive industry
  • software modules and methods
    diagnostic and calculation modules for the settings of controlled electric drives, shortening the time of commissioning, communication modules, electronic signatures, Tecnomatix Plant Simulation methods
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Modeling, simulation and optimisation

  • processing digital models
    for a production or assembly line, Siemens Tecnomatix Plant Simulation
  • designing production systems
    verifying the design parameters for a new or existing event-based production system
  • planning and scheduling production
    using a digital model, scheduling for a production batch or mix of batches, introducing a new product into production, increasing labour productivity
  • simulation analysis and optimisation
    proposals for layout modifications, arrangement of resources and transport routes, suggestions for increasing the number of resources or their production capacity
  • workshops
    organizing seminars with examples of digital models for event-based production systems in Ostrava or Brno
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Manufacture of electrical switchboards

  • electrical industrial switchboards
    low-voltage cabinets and wall mounted panels, control desks, enclosures and junction boxes, Rittal, Schrack Techniques, the EN 61439 standard is applied, design verification
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Supplies of goods

  • Siemens, Allen-Bradley
    complete product assortment of PLC, HMI, SCADA, frequency or DC converters, soft starters, RFID components, low-voltage switching equipment, including security systems
  • Rittal, Schneider Electric, ABB, Pilz
    product assortment of the mentioned manufacturers is designed, alternatively we can only offer the required parts  giving you a qualified review
  • SICK, Turck, Pepperl & Fuchs, Euchner
    product assortment of the mentioned manufacturers is designed, alternatively we can only offer the required parts  giving you a qualified review
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Modernisation

  • modernization of obsolete control systems
    Siemens Simatic S5-95/115/135/150, S7-300/400, Allen Bradley SLC500
  • complete modernisation of electrical system
    including automation with the use of the latest technology, tracking works-in-progress in the manufacturing process and storing production data in logs for the needs of not only customer audits
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Designing and programming FANUC robots

  • Dimensioning and programming robots
    Choice of the right type of robot, possibility of simulating movements and commands offline using ROBOGUIDE 3D simulation, communicating with other devices via LAN PROFIBUS, PROFINET, Ethernet/IP
  • Putting robots into service
    Fast commissioning, operator training
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Installation and assembly

  • installation and assembly at the customer’s workshop
    electrical cabinets, cable routes and cables, TAURID assembly capacities, a supervisor for external assembly capacities, CR, Europe, outside Europe

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Commissioning

  • commissioning at the customer’s workshop
    installed machines and production lines, individual and comprehensive tests, FAT, SAT, operator and maintenance training, CR, Europe, outside Europe
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Service and technical assistance

  • warranty service
    for equipment commissioned by TAURID, remote diagnostics, VPN, TeamViewer, telephone consultations, preventive checks
  • post-warranty service
    priority given to equipment commissioned by TAURID according to the concluded service agreements, or the availability of technician(s)
  • technical assistance
    24/7 for equipment commissioned by TAURID for others, according to an agreement or the availability of technician(s)

Specialisation

Pharmacy

Liquid dosage forms, batch production, raw material records, labeling machines, pure water production, pure steam generators, particle measurement, warehouse management.

Siemens PCS7 control system, process visualization, trending and archiving of measured values and alarms, creation, printing, and archiving of production protocols, cooperation in validations. Development engineers are members of the ISPE organization.

The control systems comply with the current requirements of EU regulations for GMP, the requirements of the American FDA standard, and the requirements stated in GAMP5. They also comply with the requirements of the CFR 21 Part 11 standard, which sets procedures and technical requirements for the use of computer systems based on electronic data storage and using an electronic signature.

FARMACIE1

Strip Processing

Longitudinal and transverse coil cutting, surface treatment by mechanical, chemical action and coating application, rewinding and unwinding of the strip, tension regulation, strip centering, weighing, and packaging of output coils.

During the commissioning of the equipment, individual measurements of the mechanical properties of the unwinder and winder drive are carried out to optimize the drive settings for very low tensions. The tension control ensures precise winding and tightening of individual turns on the winder drum.

The strip is cut when stopped or using flying shears. A special case is the cutting of trapezoidal sheets by rotating the shears using Siemens Sinamics S120 frequency converters.

ZPRACOVÁNÍ PÁSU1

Metal Surface Treatment

Pickling, phosphating, nickel plating, galvanizing, neutralization, exhaust, and absorption. Cascade transport for coils and bars, continuous transport for strips.

Fully automatic or semi-automatic transport, selection of the pickling program – recipes, transport optimization for cascade pickling as a discrete production system with events using software tools, see Computer Simulation >>. The output of the computer simulation is hourly production, confirmation of a sufficient number of manipulators and C-hooks, including their utilization.

The metal surface treatment equipment is exposed to aggressive chemicals, so the materials used for the electrical installation (cable routes, ducts, tie wraps, and fasteners) are responsibly dimensioned with this in mind.

POVRCHOVÁ ÚPRAVA KOVŮ

Special Purpose and Assembly Machines for the Electrical and Automotive Industry

Assembly and testing stations for headlights, leak testing, riveting machines, welding machines, screwdrivers, curing ovens, and more.

Monitoring of production processes, sequence control (poka-yoke, pick-to-light), data collection at the technological level in control systems and processing of statistics in monitoring systems (PLC, HMI, SCADA), machine efficiency, fault frequency, continuous quality monitoring.

Product traceability and tracking by ID, raw material identification, barcodes or 2D codes, data export to MS Excel, Access, audit trail, and logging of operator interventions, printing of homologation labels, communication with the warehouse database of the superior IS, communication with external devices, own solutions of compact operator terminals based on GNU/Linux OS.

Transport and Processing of Semi-Finished Products

Conveyor systems, lifts, turntables, transfer cars, welding lines, saws, drying chambers and ovens, weighing systems, palletizers, packing lines, 2-axis/3-axis manipulators.

Insulating materials, acoustic ceilings, steel or aluminum wheels, car seats, steel tubes, rubber hoses.

We carry out the analysis of the production system layout design, verify the basic capacity parameters using computer simulation on the processed digital model, and optimize bottlenecks or collision points.

more information

SAFE & SECURE AUTOMATION

When designing electrical equipment, we consider the safety application standard ČSN EN ISO 13849-1, which uses a risk graph to determine the required safety level and works with the term “required performance level PLr”; less so the ČSN EN 62061 standard, where the method used represents a numerical approach and works with the term “required safety integrity level SIL”.

The general principles for design, assessment, and risk reduction are covered by the type A standard, ČSN EN ISO 12100. The risk assessment is performed for all hazards, the standard defines a sequence of steps, starting with the determination of the machine function.

more information on safe automation

RG PODLE EN13849-1

DIGITALIZATION & PC SIMULATION

The portfolio of services includes the creation of a digital model and subsequent computer simulation of the behavior of a discrete manufacturing system. We specialize in branched conveyor systems with buffers, the production of semi-finished products using intermediate warehouses, assembly lines, and workstations in the automotive industry, and last but not least, galvanizing and tank pickling lines. We use the Siemens Tecnomatix Plant Simulation simulation tool.

Computer simulation helps in designing a new production line, modernizing the existing one, introducing a new product into production, or increasing labor productivity. With a high degree of probability, it can be verified that the proposed concept of technical solution can meet the customer’s requirements.

Bottlenecks or collision points and states are identified, selected speeds, production per unit of time, sufficient number of defined resources, or the capacity of inter-operational buffers are verified, and measures are taken – changing the layout, number of resources, modifying transport flows or decision criteria, all without deploying actual resources (machines, operating personnel).

Directly in the model or in an external MS Excel table, it is possible to define a production batch or mix of batches, recipe, define work shifts, number of functional resources, etc. The result is reports and graphs, answers to questions that help responsible personnel in decision-making. Designers, production managers, investment staff, economists, and company management. They do not make decisions based on estimates and feelings but on facts.

If you are interested in this topic, continue to the link below.

more information on computer simulation

DLAŽDICE POČÍTAČOVÁ SIMULACE Conti

SOLUTION & PARTNERSHIP

Our specialists will help you with the comprehensive design of an industrial identification system using RFID technology, dimensioning suitable data carriers, read/write heads, communication interfaces, and of course, the appropriate configuration of the control and monitoring system, whether on a PLC or PC platform. We offer comprehensive automation and industrial identification solutions for your production line.

TAURID is a certified partner of Siemens for the field of industrial identification. SIMATIC Ident systems include RFID (radio frequency identification) technology and CRS (code reading systems), as well as newly introduced RTLS (real-time locating systems). RFID technology is applicable wherever there is a requirement for greater flexibility and quality of production, tracking the movement of individual semi-finished or final products, or transport baskets, pallets, etc.

If you want to learn more about the concepts: data carrier, read/write head, or communication interface, click on the link below.

more information

RFID

FANUC and KUKA robots

TAURID offers automation solutions for production lines using industrial robots from FANUC or KUKA. A team of experienced technicians and programmers will prepare the necessary documents for selecting the appropriate type of robot, create the application program, and, of course, carry out the commissioning. In justified cases, robots can be pre-programmed in the off-line simulation tool FANUC ROBOGUIDE or KUKA WorkVisual. The robots can be equipped with communication interfaces for communication with PLC (PROFIBUS, PROFINET, Ethernet/IP). FANUC offers a very wide portfolio of robots with a maximum payload of tens to hundreds of kilograms, the M-2000 series has a catalog payload of 2300 kg with a maximum reach of over 4600 mm. KUKA robots are offered with a payload of up to 1300 kg, for example, the KR 1000 1300 titan palletizing type has a reach of 3202 mm.

The dimensioning of the robot and the choice of accessories depend on the detailed specification of the requirements. The designed robots can be equipped with a camera system that identifies the manipulated semi-finished products, evaluates the position and orientation of the semi-finished product in space for safe gripping, and other accessories. The portfolio of FANUC and KUKA robots includes collaborative robots, which meet the highest safety criteria.

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